Plant Reliability Solutions for

Steel Industry

Attain uninterrupted production through optimal maintenance strategies. Predict equipment failures and minimize unplanned downtime to prioritize plant productivity.

About

The Steel industry's growth relies on high-quality products produced under a digitally controlled environment. Inefficient maintenance strategies lead to machine failures, critical asset unavailability, and unplanned downtime, affecting profitability and safety. Adopting Predictive Maintenance and Digital Reliability Solutions minimizes steel plant downtime and achieves reliability objectives sustainably.

In the Steel industry, meeting the demand for top-notch products requires a digitally controlled environment. Ineffective maintenance strategies risk machine failures, asset unavailability, and unplanned downtime, impacting financials and safety. Embracing Predictive Maintenance and Digital Reliability Solutions reduces plant downtime and ensures sustainable reliability goals.

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Applications

Raw Material Handling System (RMHS)

Manages material movement from source to production points in the steel industry.

Blast Furnace

Converts iron ore into molten iron for steel production through high-temperature smelting.

Sinter

Agglomerates iron ore fines into a solid mass before being used in the blast furnace.

Ferro Alloys

Alloying agents used to introduce specific elements into steel during production.

Coke Oven

Processes coal into coke, a vital fuel and reducing agent in the blast furnace.

Steel Melting Shop (SMS)

Melts raw materials to create liquid steel for further processing.

Hot Strip Mill (HSM)

Reduces steel slabs into hot-rolled coils, crucial for various applications.

Cold Rolling Mill (CRM)

Processes hot-rolled coils into finished steel products with enhanced properties.

Digital Reliability- Sustainability and Efficiency for Steel plants

Inadequate maintenance strategies can lead to production downtime, hampering productivity and profitability. The adoption of digital asset performance management and a reliability-focused maintenance approach can serve as a remedy. A diversified steel manufacturer achieved a remarkable saving of 566 hours in unplanned downtime through targeted implementation of plant reliability solutions.

Achieve sustainable production and plant reliability goals through advanced digital reliability and predictive maintenance solutions designed specifically for the steel industry.

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Smart Machine Diagnostics

Leverage fully data-driven, real-time reporting of machine performance and condition for predictive fault diagnosis and maintenance planning. Collaboratively develop responsive maintenance strategies to tackle contingencies and optimize plant uptime.

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Enhanced Asset Performance

Maximize asset utilization, lifespan, and operational ROI through real-time predictive analytics. Employ intelligent data dashboards to strategically improve asset performance while attaining asset reliability and availability objectives.

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Data-driven Manufacturing

Facilitate data-driven steel manufacturing through digitalized machine maintenance and real-time access to machine health information. Transition from preventive maintenance to predictive maintenance in steel plants, enhancing visibility of operational conditions.

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A new way to digitize you assets.

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