Plant Reliability Solutions for
Metals Industry
Empower plant operations and maintenance to mitigate machine failures and minimize unplanned downtime. Attain digital reliability.
About
The Mining and Metal industry is adapting to a changing global business climate, rising demand for cost-effective products in developing economies, and stricter environmental policies. Asset reliability becomes crucial for cost efficiency and maximum machine uptime. Plant reliability measures are essential to avoid sudden failures, unplanned downtime, and potential hazards.
A responsive Predictive Maintenance approach empowers plant maintenance and operation teams with data-backed insights. Prioritizing predictive maintenance helps achieve plant reliability objectives, ensuring continuous production with minimal disruptions and risks. This optimization enhances cost-efficiency and enables the industry to navigate evolving business and environmental challenges effectively.
Applications
Conveyer
Efficiently transports materials within the metal plant, enhancing production efficiency and material handling.
Crusher
Reduces large metal materials into smaller particles for further processing and recycling.
Bag-House Blower
Maintains proper ventilation and dust collection in the metal plant, ensuring a safe work environment.
Compressor
Provides compressed air for various metal processing applications, contributing to plant productivity.
Cooling Tower
Cools hot process water in the metal plant, supporting temperature regulation during production.
Exhaust Fan
Expels fumes and gases from metal processing units, ensuring air quality and safety.
Gearbox
Transmits power and controls speed in metal machinery, optimizing equipment performance.
Autogenous Mill
Grinds metal ore without additional grinding media, a critical step in metal production.
Rodding
Inserts metal rods into furnace charge to enhance furnace efficiency during metal production.
Utility
Provides essential services such as electricity, water, and steam to support metal manufacturing processes.Predictive Maintenance and Digital Reliability for next-gen Mining and Metal Production plants
Real-time asset condition and process visibility have the potential to reduce maintenance costs and prevent unplanned downtime in metals plants. Leveraging digitalization and AI-powered predictive analytics can revolutionize plant reliability approaches for the mining and metals industry. The world's largest aluminum producer achieved significant gains, saving 310 hours of factory downtime through the adoption of predictive analytics and plant reliability solutions.
Enhance Mining and Metals Industry efficiencies with real-time data, analytical insights, and tailored asset reliability solutions.
Asset Protection and Reliability
Unplanned downtime and process disruptions result from unreliable assets. Utilize real-time asset health information from remote locations to plan maintenance events with minimal plant operation disruption.
Optimize Production and Yield
Ensure operating assets at rated capacities to maximize plant uptime and yield. Adopt a digital-first approach for data-driven manufacturing and proactively avoid eventualities that could negatively impact plant production or output.
Achieve Cost Efficiencies
Equip metal plant maintenance teams with agile digital reliability solutions. Drastically reduce plant downtime through real-time auto-diagnostics data and consolidated maintenance recommendations for informed decision-making.
A new way to digitize you assets.
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